 Following is
a short list of terms often used in explaining lean manufacturing:
Cellular Manufacturing - the linking of manual and
machine operations into the most efficient combination to maximize value-added activities
while minimizing waste. A cell layout is typically U-shaped and utilizes one-piece
flow.
Kanban System - a pull system that uses color-coded
cards attached to parts or part containers to regulate the upstream production and
delivery flow.
Lean Manufacturing - the process of analyzing the
flow of information and materials in a manufacturing environment and continuously
improving the process to achieve enhanced value to the customer.
Non-Value Added - any activity that does not add
market value or function or is not necessary. These activities should be eliminated,
simplified, reduced or integrated.
Pull System - method of controlling the flow of
resources by replacing only what has been consumed. A pull system relies on customer
demand.
Push System - resources are provided to the consumer
based on forecasts or schedules. Lean manufacturing encourages the elimination of
push systems.
Takt Time - customer demand rate. Takt time
sets the pace of production to match the rate of customer demand and becomes the heartbeat
of any lean system. It is calculated by taking the work time available and dividing
it by the number of units sold.
Value-Added - any activity that increases the market
value or function of the product or service. These are things the customer is
willing to pay for.
|