
"Through the implementation of
these attached-lid totes, we have experienced significant payback
through increased ease of handling, exceptional product protection and
extended service life."
- Claude
Germain, Grocery Gateway Chief Operation Officer
"We
use a lean material system that improves efficiency, minimizes
our costs and increases integration with our suppliers."
- Phil Williams,
Manager of Logistics and Material Handling, CAMI Automotive
" The principles of lean, which
are based on mathematical models ,
are guaranteed to succeed. Improvements can be rapidly realized
in productivity, safety, on time delivery, and waste elimination."
- Ron Bercaw, Mentor Site Manager, ORBIS
"We ship all of our products on
a just-in-time basis, so the fact that
we can load our components into hand-held totes and build those up
into a partial or full unit load - whatever lot size our customers
require - is a major benefit."
- Maurice Montambault,
supervisor for material handling and package
engineering for Ford's electronic operations in North America.
"The application of lean
principles in
manufacturing effects all aspects
of your business. After we started our "lean" conversion in our production
departments, we quickly saw the results in our warehousing area. In one
year we reduced our required amount of warehouse space by 38%, which
meant real savings to the bottom line."
- Barb Philibert, Plant Manager, ORBIS
"Once we made the
switch, it was immediately obvious that plastic pallets
were the only way to go for this application. And, in fact, they are going
to pay for themselves this year. Not only do plastic pallets make our
facility much cleaner, but we now have fewer pallet-related injuries."
- Bill Liechty,
director of warehouse operations Big 5 Sporting Goods
"These
are exciting times for our industry and for our visionary
customers. At a time when business leaders need to quickly identify
the high probability, high return investments and be prepared to make
split-second decisions, lean manufacturing is a natural ally."
- Bret Carlson, Director of
Packaging and Material Handling Services, ORBIS
"The beauty of it is
that any container and pallet combination can be
used by any assembly plant or customer location in our system, which helps
us better manage return shipping costs. If you look at returnables from
a total cost perspective, they make great business sense."
- Maurice Montambault,
supervisor for material handling and package engineering
for Ford's electronic operations in North America.
"At
ORBIS' manufacturing plants we have found lean principles to be
applicable to not only our on-the-floor production, but also to our
warehouse operations, to our purchasing practices and to how we arrange
freight for our customers. In working to implement lean practices
across our entire operation, lean has been defined as 'doing only what
the customer deems as having value, without waste.'"
- Jim Kotek,
VP Manufacturing, ORBIS
"The implementation of small lot
returnable containers has been a
strong catalyst in applying lean principles. These containers are
standardized, support the operator and allow optimized workstation
ergonomics to reduce wasted motion, they serve to reduce solid waste
and they themselves are used as the pull signal to trigger replenishment.
And an engineered layout of a manufacturing cell can substantially increase
the quantity of SKU's displayed per square foot of manufacturing floor space,
tightening up the work cell. Bringing the right parts, at the right time, in the
right quantity, directly to the right people is what its all about. Manufacturing
team members should be regarded as surgeons, when they reach for the
next component or material, it should be there."
- Bret Carlson, Director of
Packaging and Material Handling Services, ORBIS
"By applying the principles of lean operations, we were able to reduce
our on-hand raw material inventory by 48% in one year. Not only did this
mean a reduction in the physical space required to store these components,
but we were also able to put the money we saved to good use!"
- Barb Philibert, Plant
Manager, ORBIS
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